...

Custom Poly Mailers

  • Lightweight, Durable, Cost-Effective Mailers 
  • Get Discounts on Bulk Orders
  • Custom Designs, Sizes, and Printing
  • High-Quality Standards at Low MOQs
Custom Poly Mailer pic
Need a Price Quote? Provide Your Details Below!
Enter Interior Dimensions
Buy standard size Custom Poly Mailers

In Stock

Easy Ordering Process

From design assistance to final delivery, our streamlined process ensures you get high-quality custom boxes on time.

curved UI element
Fill Out the Quote Form

Kickstart your order by sharing product details—dimensions, design ideas, and special requirements.

Receive Your Personalized Quote

Our experts review your info and provide a tailored quote with a clear production plan.

curved UI element
Fine-Tune Your Design

Upload artwork or work with our design team. We’ll send a digital proof for final adjustments.

curved UI element
curved UI element
Production in Action

After approval, our team ensures high-quality production with rigorous quality checks.

curved UI element
Fast & Reliable Delivery

We securely package and ship your order with tracking updates for peace of mind.

Details
Paperboard
Coating Options
Add-ons
Printing Methods
Color Options

What Are Poly Mailers?

Poly mailers are lightweight, highly durable shipping envelopes made from heavy-duty polyethylene. Just like mailer boxes, these flexible mailers are designed to protect your products from moisture, punctures, and tears. However, poly mailers require minimal storage space.

They feature a secure, tamper-evident self-sealing adhesive strip, making them the ultimate "pack-and-go" solution for modern e-commerce shipping. It’s time to protect your products and boost your brand in a cost-effective way with custom poly mailers!

Why Use Custom Poly Mailers?

Customized poly mailers transform a standard delivery into a premium unboxing experience that builds brand loyalty. By personalizing your mailers, you turn every shipment into a mini billboard that promotes your business from the warehouse to the customer's doorstep.

    Key features include:

  • Weather-Resistant Protection: The high-density polyethylene film keeps your products dry and safe during shipping.
  • Custom Sizing: Get poly mailers designed to an accurate size that snugly fits your product.
  • Tear and Puncture Resistance: Built to withstand the rigors of the postal system without ripping or breaking.
  • Tamper-Evident Security: Features a powerful "peel-and-seal" adhesive that keeps the package closed until it reaches customers.
  • Reduced Shipping Costs: Their ultra-lightweight design helps you avoid dimensional weight fees.
  • Space-Saving Storage: They lie flat, saving space in warehouses or offices.

Elevate your brand and protect your products with a shipping packaging solution that works as hard as you do.

Industries That Use Poly Mailers with Logo

Branded mailers are the gold standard for any business shipping non-fragile goods. High-growth industries that rely on custom poly mailers include:

  • Fashion & Apparel: Perfect for t-shirts, hoodies, leggings, and swimwear.
  • Health & Beauty: Ideal for vitamins, cosmetics, and skincare products.
  • Home Goods: Great for bedding, towels, and soft textiles.
  • Subscription Boxes: Used as a lightweight alternative for monthly soft-good kits.
  • Art Shops: Artists and makers use them for prints, stickers, and stationery.

Whether you're a boutique startup or an established global retailer, poly mailers provide the professional, high-impact finish your business deserves.

Printed Poly Mailers: Ship with Branding Style

Don't settle for a plain white bag when you can ship with style. Our custom printed poly mailers offer high-definition, edge-to-edge printing that makes your brand colors pop and your logo stand out.

Using advanced digital printing techniques, we can transform a simple utility item into a high-end marketing tool that resonates with your audience.

  • Full-Color Vibrancy: Achieve crisp, high-resolution graphics and bold colors that make your logo instantly recognizable.
  • Edge-to-Edge Design: Maximize your creative real-canvas with "full bleed" printing that covers every inch of the mailer, including the flap.
  • One-Sided & Double-Sided: One-sided or double-sided, print both sides to display social media handles, eco-friendly certifications, or "thank you" notes.
  • Specialty Finishes: Choose between a sleek matte finish for a modern look or a high-gloss lamination to make your design truly shine.

Communicate your brand's personality and professionalism the moment a package arrives with exclusively printed poly mailers.

Wholesale Poly Mailers at Affordable Prices

Scaling your business shouldn't mean breaking the bank on packaging. Therefore, we offer wholesale poly mailers at competitive prices, allowing you to access premium, custom-branded supplies at affordable costs.

By ordering in bulk, you can reduce per-unit costs and ensure a steady supply of high-quality mailers. But if you need a small batch, you can take advantage of our low minimum order quantity policy.

No need to wait any longer. Contact Dream Custom Boxes today to have custom poly mailers delivered to your doorstep, fast and free!

Get a Quote

SBS C1S SBS C1S

Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.

SBS-C2S SBS C2S

Premium-grade white art card coated on both sides for high-quality printing and finishing options.

Kraft Card Kraft Card

Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.

Textured Textured Card

Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.

Brown Brown flute

An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.

White flute White flute

White linerboard with bleached white coating for high-quality printing and finishes.

E-flute E-flute

A flat surface with a thickness level of 1/16" allows high-quality printing options.

B-flute B-flute

A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.

Aqueous Aqueous

Water-based coating offers environmental friendliness and fast drying.

UV Coating UV Coating

Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.

Varnish Varnish

Clear, hard coating that enhances protection and adds a glossy or matte finish.

gloss Gloss

A highly reflective coating gives a shiny, polished appearance.

matte Matte

Diffused, non-reflective coating offering a subdued, elegant look.

soft Soft-touch

This creates a velvety, tactile feel, often used for a luxurious effect.

Foiling Foiling

Adds a shiny, metallic finish to specific areas of a design.

embossing on paper Embossing

Creates a raised, textured effect on paper or cardstock.

Deboss Debossing

Creates a depressed, indented effect on paper or cardstock.

Spot UV Spot UV

Applies a glossy, clear coating to highlight specific areas of a design.

Blind UV Blind UV

Creates a subtle, textured UV effect without added gloss.

window patching PVC/Window Patching

Incorporates a clear plastic window into packaging or print materials.

Off-Set-Printing Offset Print

High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.

Digital-Printing Digital Print

A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.

UV Print UV Print

Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.

Screen-Printing Screen Print

A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.

cmyk CMYK

A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.

Pantone Pantone

A standardized color-matching system ensures accurate color reproduction across different printers and materials.

soy Soy Ink

Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.

UV Ink UV Ink

Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).