...

Custom Rigid Mailers

  • Flat Rigid Mailers from Top-Notch Materials
  • Custom Sizes & Designs
  • Free Dieline & High-Resolution Printing 
  • Wholesale Prices with Fast Turnaround
custom-rigid-mailer
Need a Price Quote? Provide Your Details Below!
Enter Interior Dimensions
Buy standard size Rigid Mailers

In Stock

Easy Ordering Process

From design assistance to final delivery, our streamlined process ensures you get high-quality custom boxes on time.

curved UI element
Fill Out the Quote Form

Kickstart your order by sharing product details—dimensions, design ideas, and special requirements.

Receive Your Personalized Quote

Our experts review your info and provide a tailored quote with a clear production plan.

curved UI element
Fine-Tune Your Design

Upload artwork or work with our design team. We’ll send a digital proof for final adjustments.

curved UI element
curved UI element
Production in Action

After approval, our team ensures high-quality production with rigorous quality checks.

curved UI element
Fast & Reliable Delivery

We securely package and ship your order with tracking updates for peace of mind.

Details
Paperboard
Coating Options
Add-ons
Printing Methods
Color Options

Deliver Quality with Custom Rigid Mailers

Protect your prints and premium documents with our professional-grade custom rigid mailers. These mailers are durable, heavy-duty paperboard envelopes designed to prevent bending, folding, or crushing during shipping.

Built from high-density, premium paperboard, our rigid mailers are engineered for maximum stiffness. We use extra-thick 28pt to 36pt board that resists folding, creasing, and corner damage.

Choose from:

  • Kraft: Durable, stiff brown paperboard with a natural, eco-friendly look.
  • White SBS (Solid Bleached Sulfate) Board: A premium, bright white material suitable for high-ink coverage and vibrant printing.
  • Flat/E-flute Corrugated Board: Ideal when you need slightly greater rigidity or a thicker profile for product protection.

With superior resistance to bending and crushing, our custom rigid mailers are ideal for shipping flat, non-fragile items that need to remain crease-free, such as photos, art prints, documents, vinyl records, certificates, and books.

customized-rigid-mailers
Choose-Rigid-Mailer

Rigid Mailers with Pro-Grade Features

We don't just sell simple envelopes for shipping your products; we provide high-quality mailers that reflect your brand's reliability.

Every detail of these mailers is designed for efficiency and security.

Have a look at the pro-grade features our custom rigid mailers offer.

  • Peel-and-Seal Strip: Permanent adhesive that creates a tamper-evident seal in seconds.
  • Easy-Open Tear String: Provides a frustration-free unboxing experience for your customers.
  • Smooth Surface: Optimized for high-speed shipping labels and hand-written calligraphy.
  • Eco-Conscious Construction: 100% recyclable and made from recycled fibers.

For the size options, we use an advanced die-cutting technique to ensure every mailer is perfectly measured.

  • Small: 6" x 6": Ideal for photos, Blu-Ray discs, small artwork, and postcards.
  • Medium: 9" x 11.5 ": Perfect for 8.5" x 11" documents, magazines, catalogs, and certificates.
  • Large: 11" x 13.5 ": Suitable for large photographs, brochures, and legal documents. Extra Large: 18" x 24": Suitable for posters, prints, and oversized artwork.

Couldn't find the size you need? Worry not! Simply tell us the exact size you need, and we will tailor your rigid mailers accordingly.

High-Impact Custom Printing for Rigid Mailers with Logo

Turn every delivery into a marketing opportunity with custom printed rigid mailers.

Our state-of-the-art printing process offers:

  • Edge-to-Edge Design: Showcase your logo, social handles, or custom patterns.
  • Vibrant Inks: Choose from sharp, minimalist one-color designs or vibrant full-color graphics.
  • Professional Finishes: High-definition printing that won't smudge or fade during transit.
  • Rigid stock: The premium option to present high-end tableware sets.

To further enhance your branding, choose from our protective coatings, including matte, gloss, foil stamping, embossing, debossing, and Spot UV.

Wholesale-Rigid-Mailer
Rigid-Mailers

Why Choose Rigid Mailers?

Standard envelopes bend; our custom rigid mailers protect.

They are the ideal choice for shipping:

  • Art & Photography: Keeps prints flat and prevents dog-eared corners.
  • Legal Documents: Ensures certificates and legal contracts remain professional and uncreased.
  • Marketing Material: Deliver brochures, vinyl records, and media kits with a high-end, tactile feel.

Overall, rigid mailers offer a lightweight design qualifies for lower shipping rates while offering the ultimate protection of packaging boxes.

Buy Custom Rigid Mailers at Wholesale Prices from Us!

Your important documents deserve the best protection, and our premium-grade rigid mailers deliver it perfectly.

By getting our wholesale rigid mailers, you demonstrate how your brand doesn't compromise on quality—without spending a huge budget. Yes, we offer high-quality mailers at budget-friendly prices. And our wholesale option? You can get a lower price by placing a bulk order of custom rigid mailers.

Get in touch today; we provide expert design support and worldwide shipping—all at no cost!

Get A Quote
printing-for-rigid-mailer
SBS C1S SBS C1S

Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.

SBS-C2S SBS C2S

Premium-grade white art card coated on both sides for high-quality printing and finishing options.

Kraft Card Kraft Card

Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.

Textured Textured Card

Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.

Brown Brown flute

An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.

White flute White flute

White linerboard with bleached white coating for high-quality printing and finishes.

E-flute E-flute

A flat surface with a thickness level of 1/16" allows high-quality printing options.

B-flute B-flute

A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.

Aqueous Aqueous

Water-based coating offers environmental friendliness and fast drying.

UV Coating UV Coating

Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.

Varnish Varnish

Clear, hard coating that enhances protection and adds a glossy or matte finish.

gloss Gloss

A highly reflective coating gives a shiny, polished appearance.

matte Matte

Diffused, non-reflective coating offering a subdued, elegant look.

soft Soft-touch

This creates a velvety, tactile feel, often used for a luxurious effect.

Foiling Foiling

Adds a shiny, metallic finish to specific areas of a design.

embossing on paper Embossing

Creates a raised, textured effect on paper or cardstock.

Deboss Debossing

Creates a depressed, indented effect on paper or cardstock.

Spot UV Spot UV

Applies a glossy, clear coating to highlight specific areas of a design.

Blind UV Blind UV

Creates a subtle, textured UV effect without added gloss.

window patching PVC/Window Patching

Incorporates a clear plastic window into packaging or print materials.

Off-Set-Printing Offset Print

High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.

Digital-Printing Digital Print

A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.

UV Print UV Print

Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.

Screen-Printing Screen Print

A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.

cmyk CMYK

A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.

Pantone Pantone

A standardized color-matching system ensures accurate color reproduction across different printers and materials.

soy Soy Ink

Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.

UV Ink UV Ink

Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).