Custom Mailer Boxes

  • Strong materials for secure product shipping.
  • Custom branding with logos and colors.
  • Eco-friendly options for sustainable packaging.
  • Cost-effective solutions with bulk discounts.
Custom Mailer Box
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Mailer Boxes best for
  • Fragile Items
  • Retail Packaging
  • Beauty & cosmetics
  • Clothing & Apparels
  • E-commerce businesses
  • Subscription services
  • Marketing Kits & Samples

Key Features of Custom Mailer Boxes

  •  Available in a wide range of sizes and shapes
  • Offer up to 20% more strength than standard cardboard boxes
  • Crafted from 100% recyclable materials
  • Features a quick-fold design
  • High-quality printing available for logos, slogans, and graphics.

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TESTIMONIALS

What Our Customers Say

Leave a Review
5.0

Dream Custom Boxes are so easy to work with. I’ve been looking for the right solution at the right price for a long time and they made what has to date been a nightmare incredibly easy. Not only that but the finished product arrived ahead of time and is a much higher quality than I anticipated.

Fantastic communication, ease of service and rapid turn around means they are now my go too for all future projects.

One extremely happy customer. Thank you so much 😊

Google logo iconCatherine Hurst
May 16, 2025
5.0

Great experience working with Dream Custom Boxes and Robert Smith! Very smooth process and the boxes turned out great for our Holiday gifting!

Google logo iconAnnie Richardson
March 19, 2025
5.0

I got custom Mylar bags and they were awesome! The quality is really good, and the team was super helpfull. Delivery was quick too. Will buy again for sure!

Google logo iconMartin Woods
January 22, 2025
5.0

Exactly what I expected! Ordering process was relatively easy too!

Google logo iconCory McKinney
November 8, 2024
5.0

Google logo iconIvan Kanevskyi
November 8, 2024
5.0

Exactly what I expected! Ordering process was relatively easy too!

Google logo iconLuke Unrein
November 7, 2024
5.0

They did a great job with every aspect of my order. I was initially worried about the sizing of my custom box because it needed to be precise to fit my product. I couldn't be happier with the result and everything worked out perfectly. Highly recommend.

Google logo iconMichael Stotz
October 17, 2024
5.0

My boxes came out perfectly 10/10 job. They turned out better than I could have hoped for!

Google logo iconCameron Waldron
October 6, 2024
5.0

Amazing customer services and even more amazing products. Very happy and will be work with them in the future.

Google logo iconAngel Jackson
September 17, 2024
5.0

These gable boxes made my event extra special. Beautifully designed just like i wanted. My guests loved them.

trustpilot logo iconOlivia
September 16, 2024
5.0

I needed favor boxes for baby shower. Robert helped me with selecting the right box type and color scheme and customized it as per my requirements. Very satisfied with with packaging quality and printing.

Google logo iconScott William
September 12, 2024
5.0

Had a fantastic experience, quality work and fast shipping. Rob and Mark were very easy to work with, very responsive, and always had solutions for me. I would definitely recommend them.

trustpilot logo iconCarrie Suda
September 10, 2024
5.0

The customer service is top notch and the product is good quality. I will definitely be using this company for all of my boxes.

Google logo iconjay fisher
July 26, 2024
5.0

Had a fantastic experience, quality work and fast shipping. Rob and Mark were very easy to work with, very responsive, and always had solutions for me. I would definitely recommend them.

Google logo iconEric Mazeaud
July 15, 2024

Elevate Your Brand with Custom Mailer Boxes

In today’s competitive market, packaging isn’t just a necessity—it’s a powerful marketing tool. With custom mailer boxes, you’re not just delivering products; you’re delivering an experience that shapes customer loyalty and reinforces your brand’s identity. Whether you’re in e-commerce, retail, or subscription services, the right packaging can create a lasting impression and give your business a competitive edge.

customized mailer boxes

Why Custom Mailer Boxes Are a Game-Changer

Protective Yet Stylish Packaging

Custom mailer boxes offer the perfect combination of durability and design. Engineered for strength, they protect your products during shipping while ensuring your brand shines the moment your customers open the box. These boxes deliver not just products but a memorable unboxing experience that builds emotional connections with your customers.

Tailored to Your Unique Needs

No two brands are alike—why should your packaging be? With customizable sizes and dimensions, you can ensure your products are perfectly protected and presented. Whether it’s standard dimensions or unique configurations, we craft mailer boxes that align with your brand’s requirements, giving your packaging the bespoke touch it deserves.

Unmatched Printing & Finishing Options

Stand out in a crowded market with high-impact visuals. Our full-color digital CMYK printing ensures vibrant, accurate designs that reflect your brand’s personality. Add a touch of sophistication with finishes like sleek matte or glossy shine. These enhancements make your packaging not only a protective layer but a marketing asset that demands attention.

Sustainable Packaging for a Greener Tomorrow

Customers today care deeply about sustainability, and your packaging can speak volumes about your brand’s values. At Dream Custom Boxes, we offer eco-friendly options that allow you to align with environmental trends while maintaining exceptional quality.

  • Use recyclable materials to highlight your commitment to sustainability.
  • Showcase your brand as environmentally conscious to attract eco-aware customers.

Sustainable packaging is no longer an option; it’s a necessity to stay relevant in the modern marketplace.

custom corrugated mailing boxes

Versatility Meets Practicality

From sleek retail-ready gift boxes to sturdy e-commerce mailers, custom mailer boxes are as versatile as they are stylish. Impress customers, build trust, and elevate your product’s value—all with a box that speaks to your brand’s professionalism.

Durability You Can Rely On

Shipping isn’t always gentle. That’s why our corrugated mailer boxes are built to withstand rough handling. Lightweight yet sturdy, these boxes minimize damage risks while being cost-effective. Whether your products are fragile or heavy-duty, we’ve got the perfect packaging solution for your business.

Simplified Ordering & Fast Shipping

Ordering custom mailer boxes has never been easier.

  • Quick Turnaround: Standard production takes just a few weeks, ensuring you meet deadlines without compromising on quality.
  • Rush Orders Available: Tight on time? We offer expedited production and delivery options to get your boxes exactly when you need them.

Our reliable shipping partners ensure that your packaging arrives on time, every time.

Ready to Elevate Your Packaging Game?

Custom mailer boxes do more than protect your products—they elevate your brand’s image and create experiences your customers won’t forget. Whether you’re an e-commerce business, a subscription service, or a retail store, our boxes help you make a lasting impact.

Customise Your Mailer Box to Meet Your Brand’s Needs

We offer various customization options throughout the process, and they are mentioned below:

Mailer Box dimensions guide

Custom Mailer
Box Sizes

The size of your custom mailers is determined by the specifications you provide us with. Please share your dimensions with us: (Length x Width x Depth) To make sure your products fit perfectly, you may want to add some clearance to each side of your box.
Mailer box dieline

The printing of your custom packaging needs to be done correctly. To ensure your artwork is prepared correctly, here is our artwork preparation guide.

Premium Quality Material Options

Standard White Corrugated Cardboard
Standard White Corrugated Cardboard
  • An economical, popular option
  • Material that is sturdy and sustainable
  • A smooth, uncoated surface
  • Pixel Perfect HD Print enhances the quality of prints
Premium White Corrugated Cardboard
Premium White Corrugated Cardboard
  • Luxury-feeling smooth surface
  • Clay coating for whiter, brighter results
  • Ideal for luxury brands, gift boxes, and promotional subscription kits
  • Select “Premium With Glossy Ink” for a UV-treated high-gloss
Kraft (Brown) Corrugated Cardboard
Kraft (Brown) Corrugated Cardboard
  • Natural, rustic brown kraft cardboard
  • Perfect for brands that promote natural products and ingredients
  • Printing can be done in any color, but they will appear dull and work well with dark color palettes.

Material Thickness Based on Your Product Needs

Our professionals will automatically select the thickness of the material that works best for the dimensions of your box. Please contact us if you need a specific thickness.

  • 1/16″ E-Flute Corrugated Cardboard.
  • 1/8″ B-Flute Corrugated Cardboard. 
material thickness guide
take your mailers to the next level with

Custom Box Inserts

Enhance your mailer boxes with tailored inserts designed for protection and style. These inserts keep products secure during transit while offering an impressive unboxing experience. Perfect for fragile items, e-commerce, and subscription boxes, they’re fully customizable to fit your brand’s needs. Make every shipment a standout moment for your customers!

foam insert
cardboard insert
custom insert for jewellery box
corrugated box insert

Frequently Asked Questions

What are custom mailer boxes used for?

Custom mailer boxes are used for shipping and presenting products securely while showcasing your brand.

Can I customize the design and logo on mailer boxes?

Yes, we offer full customization for logos, colors, artwork, and messaging.

What materials are used to make custom mailer boxes?

Custom mailer boxes are typically made from durable corrugated cardboard or Kraft paper.

Are custom mailer boxes eco-friendly?

Absolutely! We provide recyclable and sustainable material options for environmentally conscious packaging.

What sizes are available for custom mailer boxes?

Custom sizes are available to fit a variety of products, from small items to bulkier packages.

Can I add special features like inserts or branding inside the box?

Yes, we offer interior printing, inserts, and finishing options to enhance the unboxing experience.