Custom Mailer Boxes

Check out our versatile custom mailer boxes. They are stylish, durable, and built for seamless shipping! With their sleek look in any color, they are perfect as retail-ready gift boxes, subscription services, and e-commerce packaging. Not in need of mailer boxes? No worries! You can fully customize your shipping boxes, literature boxes, and product boxes to suit your brand’s needs!

Custom Mailer Box
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Mailer Boxes best for
  • Fragile Items
  • Retail Packaging
  • Beauty & cosmetics
  • Clothing & Apparels
  • E-commerce businesses
  • Subscription services
  • Marketing Kits & Samples
  • Fragile Items

Key Features of Custom Mailer Boxes

  •  Available in a wide range of sizes and shapes
  • Offer up to 20% more strength than standard cardboard boxes
  • Crafted from 100% recyclable materials
  • Features a quick-fold design
  • High-quality printing available for logos, slogans, and graphics.

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TESTIMONIALS

What Our Customers Say

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4.0

I just got some mailer boxes for my e-commerce store, and I’m really happy with the quality. They’re sturdy and perfect for shipping my products. Couldn’t ask for better!

dream custom boxes logo icon Lary Michael
September 26, 2024
September 26, 2024 at 12:43 pm

Elevate Your Brand with the Perfect Custom Mailer Boxes

In today's fast-paced, competitive market, packaging plays an important role in shaping customer satisfaction and brand vision. Custom mailer boxes offer the ideal solution for businesses across various sectors, from e-commerce to subscription services.

These boxes safeguard your products during transit. Also, they deliver an unforgettable unboxing experience that delights your customers and boosts your brand’s image.

customized mailer boxes
custom corrugated mailing boxes

Customization Options to Match Your Brand

Flexible Sizes and Dimensions

No two products are alike, and your packaging shouldn't be either. Custom mailer boxes can be perfectly tailored to fit your products, whether you need convenient standard sizes for common items or fully customizable sizes to match the unique dimensions of your products. We can create boxes that meet your exact specifications to make your packaging as unique as your product inside.

Printing and Finishing

Make your brand stand out with eye-catching printing and finishing options that take your packaging to the next level. With full-color printing, you can bring your brand to life through vibrant, high-quality visuals that grab attention. Our digital CMYK printing offers accuracy and flexibility. It allows for endless design possibilities. Choose between a sleek matte finish or a glossy shine to create the perfect look that reflects your brand’s personality and leaves a lasting impression.

Why Choose Custom Mailer Boxes?

Versatility Meets Style

Custom mailer boxes are a great mix of practicality and style. It makes them a perfect packaging choice for any business. Boost your brand’s appeal with stylish packaging, impress customers with retail-ready gift boxes, or give a professional look to your e-commerce shipments. Custom mailer boxes give you plenty of options to make your products shine and keep customers coming back for more.

Durability and Material Options

Your packaging needs to do more than just look good. It has to protect your products too. That's why custom mailer boxes are designed for durability, standing up to the challenges of shipping while keeping your items safe.

These boxes handle rough transit with ease due to their sturdy construction and reduce the risk of damage. Mailer boxes crafted from lightweight yet strong corrugated cardboard offer a cost-effective solution for businesses. Plus, for eco-conscious brands, we provide sustainable packaging options, so you can go green without compromising on quality.

Sustainable and Eco-Friendly Packaging Options

At DCB, We understand present customer care more than ever about the environmental impact of the brands they choose. Custom mailer boxes can help you meet their expectations. Incorporate recyclable materials into your boxes to highlight your dedication to sustainability and make your brand more appealing to eco-conscious customers while staying true to your values.

Simple Ordering and Fast Shipping

Ordering your custom mailer boxes is quick and easy! Our streamlined production process means you do not have to wait long.

Standard production usually takes just a few weeks. It depends on your design and order size. If you need your boxes even faster, we offer rush production services to help you meet tight deadlines.

Once your boxes are ready, you can choose reliable shipping options like UPS Ground for standard delivery, or go for expedited shipping to make sure they arrive right when you need them. We make it simple to get the perfect packaging on time!

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How To Design
Mailer Boxes

Designing the perfect mailer box involves choosing the right size and style, creating a custom design, and reviewing a 3D mockup to finalize your packaging before production.

How To Design Mailer Boxes
How To Assemble Mailer Boxes
mailer box size

1. Choose Size and Box Style

Select your required sizes for mailer boxes based on your product's size, and weight. Choose from the popular box styles including tuck-top, roll-ends, or any custom style, depending on the fragility and shape of your product.

Create a custom Design

2. Create a custom Design

Share your artwork with us, or if you only have a concept, our design team is ready to bring your idea to life. Incorporate your key brand elements such as logos, colors, and fonts to make your mailer boxes stand out and leave a lasting impression.

Check a 3D Mockup and Finalize

3. Check a 3D Mockup and Finalize

We provide a 3D mockup of your design. This helps you identify any design issues and verify that the size and layout meet your expectations. Once you are happy with the mockup, you can finalize the design and proceed with production confidently.

Customise Your Mailer Box to Meet Your Brand’s Needs

We offer various customization options throughout the process, and they are mentioned below:

Mailer Box dimensions guide

Custom Mailer
Box Sizes

The size of your custom mailers is determined by the specifications you provide us with. Please share your dimensions with us: (Length x Width x Depth) To make sure your products fit perfectly, you may want to add some clearance to each side of your box.
Mailer box dieline

The printing of your custom packaging needs to be done correctly. To ensure your artwork is prepared correctly, here is our artwork preparation guide.

Premium Quality Material Options

Standard White Corrugated Cardboard
Standard White Corrugated Cardboard
  • An economical, popular option
  • Material that is sturdy and sustainable
  • A smooth, uncoated surface
  • Pixel Perfect HD Print enhances the quality of prints
Premium White Corrugated Cardboard
Premium White Corrugated Cardboard
  • Luxury-feeling smooth surface
  • Clay coating for whiter, brighter results
  • Ideal for luxury brands, gift boxes, and promotional subscription kits
  • Select “Premium With Glossy Ink” for a UV-treated high-gloss
Kraft (Brown) Corrugated Cardboard
Kraft (Brown) Corrugated Cardboard
  • Natural, rustic brown kraft cardboard
  • Perfect for brands that promote natural products and ingredients
  • Printing can be done in any color, but they will appear dull and work well with dark color palettes.

Material Thickness Based on Your Product Needs

Our professionals will automatically select the thickness of the material that works best for the dimensions of your box. Please contact us if you need a specific thickness.

  • 1/16″ E-Flute Corrugated Cardboard.
  • 1/8″ B-Flute Corrugated Cardboard. 
material thickness guide
take your mailers to the next level with

Custom Inserts

Check out our versatile custom mailer boxes. They are stylish, durable, and built for seamless shipping! With their sleek look in any color, they are perfect as retail-ready gift boxes, subscription services, and e-commerce packaging. Not in need of mailer boxes? No worries! You can fully customize your shipping boxes, literature boxes, and product boxes to suit your brand’s needs!

custom insert for jewellery box
corrugated box insert

Frequently Asked Questions

What are the minimum order quantities for custom mailer boxes?

There are no minimum order quantities! Whether you need one box or thousands, we've got you covered.

What are the turnaround times for custom mailer box orders?

Generally, production and shipment times range from 6 to 20 business days. Please note that the timeframe may depend on the complexity and size of your order.

Can I order a sample?

Absolutely! We offer both blank samples and samples printed with your design (additional cost may apply).

How can I design my custom mailer box?

You have two options:
Submit your own print-ready artwork
Get in touch with our talented design team to create a custom design just for you.

What printing options are available for custom mailer boxes?

Common printing options include:
Digital printing (best for small runs, full color)
Offset printing (cost-effective for large runs)
Flexographic printing (simple designs, high volume)
Foil stamping/embossing (adds premium touch)

What materials are custom mailer boxes made of?

Common materials include:
Cardboard (cost-effective, versatile)
Corrugated cardboard (sturdy for shipping)
Kraft (eco-friendly, natural look)
Rigid/thick cardstock (luxury feel)